For the realization of a series, it is necessary to count 6 to 8 weeks for an order of series part except machining or painting. And 10 to 12 weeks for a serial order of finished parts or sub-assemblies.
1. Assembly / Adjustment of the mould
The manufacturing process begins with the assembly and adjustment of the mold. When the mold is installed, the team can carry out the casting of the parts.
2. Casting of the parts
Dejoie has 5 melting furnaces with capacities ranging from 200 to 500 kg.
We also have 9 hydraulic moulding machines, one of which is a tilting machine, which are used to open/close the mould and eject the cast part.
The casting is done with a ladle by gravity.
3. Deburring of the parts
Once the part is solidified and its feeding system removed, it is deburred by our teams.
The operation is carried out with a backstand, a disc sander, or with manual means (angle sander, belt grinder, etc.)
We are equipped with a tribofinishing machine with ceramic media and a polishing machine with stainless steel balls.
This operation allows; to eliminate the marks of the feeding system and the burrs.
4. Drilling and tapping
On request, we can provide drilling and tapping services on the parts.
5. Packaging
We package your parts according to your needs (number of parts per box, pallet size, pallet height, labelling, etc.) to facilitate reception and storage operations.
The Dejoie team
